895 Smart Controls Troubleshooting System


Recommended Skill Levels: Industry, Technical College, University

Learning Topics: Automation, Control Systems, Industrial Technology, Industry 4.0, PLCs

Product Types: Training Equipment

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Everything you need to teach PLCs and smart controls!

The 895 Smart Controls Troubleshooting System (895) by Amatrol is an all-in-one system that teaches programmable logic controller (PLC) applications and troubleshooting across a wide range of industrial processes and applications. These include process control, electrical systems, and fluid power.

The 895 focuses primarily on smart manufacturing technology seen in cutting-edge facilities today. The system also utilizes FaultPro, the industry’s premier computer-based fault insertion system. FaultPro enables learners to develop key PLC troubleshooting skills, such as PLC input and output testing, software testing, and application troubleshooting.

Learning Outcomes

The Smart Controls Troubleshooting System includes real-world components found in Smart Factory environments that learners will use to practice hands-on skills for smart controls and troubleshooting. Applications include:

  • I/O Link Communications, including Analog I/O Control and Distributed I/O
  • Process Control
  • PID Temperature Control
  • Electrical Control
  • Pneumatic Control
  • PLC Programming and Troubleshoooting
  • ControlLogix Configuration
  • CompactLogix Configuration
  • PLC Motor Control
  • Math and Data Instructions
  • Ethernet/IP Communication
  • IIoT Smart Sensors with IO-Link

895 Smart Controls Troubleshooting Product Details

The Smart Controls Troubleshooting system includes industry-grade components and optional additional panels, including:

  • Sensors (pressure, photoelectric, proximity)
  • Temperature control station with RTD sensor, header, temperature transmitter, heater and fan
  • Electric motor with DC motor drive and motor contractor
  • Pneumatic control panel with sensors
  • Process control station
  • Allen-Bradley or Siemens option PLCs
  • HMI operator station
  • Multimedia curriculum

Contact us for more information about optional panels, configurations and more.


eLearning: All Amatrol training systems have interactive, multimedia eLearning courses and modules tied to these learning concepts. This curriculum utilizes text with voiceovers, pictures, videos, stunning 3D animations, interactive quizzes and knowledge checks, pre- and post-quizzes and more. Through partnerships with key industry leaders and leading educators, Amatrol developed the right balance of knowledge to train learners to work in their chosen field.

Student Reference Guides: A sample copy of the Smart Controls Troubleshooting System SRG is included with the learning system. Sourced from the curriculum, the Student Reference Guide takes the entire series’ technical content contained in the learning objectives and combines them into one perfectly-bound book. You may also purchase as many additional SRGs as you need.

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Video Resources
Smart Controls Troubleshooting Workstation: 895 by Amatrol!
PLCs & SMART CONTROLS | The new 895 system from Amatrol is here!