DAC Worldwide

Smart Process Plant Training System

#603-SP

Recommended Skill Levels: Industry, Technical College, University

Learning Topics: Advanced Manufacturing, Automation, Control Systems, Controls Engineering, Engineering, Fluid Power, Industrial Technology, Industry 4.0, Lean Manufacturing, Process Control, Systems Integration

Product Types: Training Equipment

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The Smart Process Plant Training System (603-SP) from DAC Worldwide is an advanced, industrial-grade training solution designed to teach multi-variable instrumentation, process control, and smart process technologies. Featuring Rockwell Automation’s PlantPAx Supervisory Control software, this system provides learners with hands-on experience in monitoring and controlling pressure, flow, temperature, level, and pH variables, while also exploring modern communication technologies like wireless Ethernet, IO-Link, and HART.

With its ability to simulate real-world applications such as bioreactors, clean-in-place (CIP) skids, boiler drum levels, and wastewater treatment systems, the 603-SP equips operators, technicians, and engineers with the skills they need for today’s dynamic industrial environments.

Learning Outcomes

The Smart Process Plant Training System offers multiple configurations, allowing learners to conduct hands-on experiments in both continuous and batch process control. Topics and experiments include:

  • Distributed Control Systems (DCS)
  • Process Control and Instrumentation for:
    • Temperature
    • Level
    • Flow
    • Pressure
    • pH ratio control
    • Agitation
    • Sequence control
    • 3-element control
  • Advanced Applications:
    • Bioreactor processes
    • Clean-in-place (CIP) operations

This cutting edge training system prepares learners for real-world process control applications across industries such as pharmaceuticals, food and beverage, wastewater management, and more.

Check out the product brochure for a full list of capabilities!

Product Details

This advanced process control trainer includes:

  • Core Components:
    • Rockwell Automation PlantPAx Supervisory Control software
    • PLC Process Controller with Distributed I/O
    • IO-Link Master and Stack Lights
    • Smart transmitters (Bluetooth, IO-Link, and HART-enabled)
    • Motorized and digital control valves
    • Pumps with variable frequency drives (VFDs)
    • Wireless access points and managed Ethernet switches
  • Training Configurations:
    • Simulations for Basic Bioreactor, Advanced Bioreactor, CIP Skid, Boiler Drum Level, and Wastewater Treatment
  • Optional Add-Ons:
    • Industrial-grade water chiller
    • Life Science workstation with pH pumps and oxygenator panel
  • System Specifications:
    • Power Requirements: Standard industrial voltage and connectivity

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More about the Smart Process Plant Trainer:

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    Smart Process Plant (DAC Worldwide) | Training for Oil & Gas, Food & Beverage, Pharmaceuticals